FUEL INJECTION (FUEL SYSTEMS)(H4SO) > Intake Manifold

INSTALLATION

1. Install the intake manifold onto cylinder heads.

NOTE:

Use a new gasket.

Tightening torque:

25 N·m (2.5 kgf-m, 18 ft-lb)

2. Connect the fuel hose.

NOTE:

If fuel hoses or clamps are damaged, replace them with new parts.

Tightening torque:

1.25 N·m (0.13 kgf-m, 0.94 ft-lb)

(A)

Fuel delivery hose

(B)

Return hose

(C)

Evaporation hose

3. Install the EGR pipe to intake manifold.

Tightening torque:

34 N·m (3.4 kgf-m, 24.6 ft-lb)

4. Connect the connectors to camshaft position sensor.

5. Connect the connector to oil pressure switch (A).

6. Connect the following connectors.

(1) Front oxygen (A/F) sensor connector

(2) Rear oxygen sensor connector

(3) Engine harness connectors

7. Connect the connector to crankshaft position sensor.

8. Connect the knock sensor connector.

9. Connect the connector to engine coolant temperature sensor.

10. Connect the PCV hose (A) to intake manifold.

11. Connect the brake booster hose (B).

12. Connect the engine harness connectors (C) to bulkhead harness connectors.

13. Connect the engine coolant hoses (A) to throttle body.

14. Connect the spark plug cords to spark plugs.

15. Install the power steering pump and power steering reservoir tank.

(1) Install the power steering reservoir tank to the bracket.

(2) Connect the power steering pump switch to the connector (A).

(3) Install the installation bolt of the power steering pump bracket.

Tightening torque:

22 N·m (2.2 kgf-m, 15.9 ft-lb)

(4) Install the power steering pipes onto the fuel pipe protector RH.

Tightening torque:

13 N·m (1.3 kgf-m, 9.4 ft-lb)

16. Install the generator.

17. Install the air intake duct, air cleaner case and air intake chamber.

18. Connect the connector to the fuel pump relay.

19. Install the passenger’s side front side sill cover.

20. Install the glove box.

21. Connect the battery ground cable to the battery.