COOLING(H4SO) > Water Pump

INSTALLATION

1. SOHC MODEL

1. Install the water pump onto cylinder block (LH).

NOTE:

Use a new gasket.

When installing the water pump, tighten the bolts in two stages in alphabetical sequence as shown in figure.

Tightening torque:

First:

12 N·m (1.2 kgf-m, 8.9 ft-lb)

Second:

12 N·m (1.2 kgf-m, 8.9 ft-lb)

2. Install the hose to water pump.

3. Install the tensioner bracket.

Tightening torque:

24.5 N·m (2.5 kgf-m, 18.1 ft-lb)

4. Install the belt cover No. 2 (LH).

Tightening torque:

5 N·m (0.5 kgf-m, 3.6 ft-lb)

5. Install the cam sprocket (LH) using ST.

ST    18231AA010 CAM SPROCKET WRENCH

NOTE:

CAMSHAFT SPROCKET WRENCH (499207100) can also be used.

Tightening torque:

78 N·m (8.0 kgf-m, 57.9 ft-lb)

6. Install the belt idler No. 2.

Tightening torque:

39 N·m (4.0 kgf-m, 28.9 ft-lb)

7. Install an automatic belt tension adjuster with the tension rod held by a pin.

8. Install the timing belt.

9. Install the V-belts.

10. Install the radiator.

2. DOHC NON-TURBO MODEL AND DOHC TURBO MODEL

1. Install the water pump onto cylinder block (LH).

NOTE:

Use a new gasket.

When installing the water pump, tighten the bolts in two stages in alphabetical sequence as shown in figure.

Tightening torque:

First:

12 N·m (1.2 kgf-m, 8.9 ft-lb)

Second:

12 N·m (1.2 kgf-m, 8.9 ft-lb)

2. Install the hose to water pump.

3. Install the tensioner bracket.

Tightening torque:

24.5 N·m (2.5 kgf-m, 18.1 ft-lb)

4. Install the belt cover No. 2 (LH).

Tightening torque:

5 N·m (0.5 kgf-m, 3.6 ft-lb)

5. Install the cam sprocket (LH) using ST.

ST    499977500 CAM SPROCKET WRENCH (INTAKE)

Tightening torque:

Tighten to 30 N·m (3.0 kgf-m, 21.8 ft-lb) of torque, and then tighten further by 45°.

ST    499207400 CAM SPROCKET WRENCH (EXHAUST)

Tightening torque:

Tighten to 30 N·m (3.0 kgf-m, 21.8 ft-lb) of torque, and then tighten further by 45°.

6. Install the camshaft position sensor.

7. Install the belt idler No. 2 (C).

8. Install the belt idler (B).

9. Install the automatic belt tension adjuster (A) with the tension rod held by a pin.

Tightening torque:

39 N·m (4.0 kgf-m, 28.9 ft-lb)

10. Install the timing belt.

11. Install the V-belts.

12. Install the radiator.