FUEL INJECTION (FUEL SYSTEMS)(H4DOTC) > Intake Manifold

REMOVAL

1. Set the vehicle on a lift.

2. Release the fuel pressure.

3. Disconnect the ground cable from the battery.

4. Open the fuel filler flap lid, and remove the fuel filler cap.

5. Remove the collector cover.

6. Lift up the vehicle.

7. Remove the under cover.

8. Drain approximately 3.0 L (3.2 US qt, 2.6 Imp qt) of coolant.

9. Remove the air cleaner upper cover and air intake boot.

10. Remove the air cleaner element.

11. Remove the intercooler.

12. Remove the coolant filler tank.

13. Remove the power steering pump.

(1) Remove the front side V-belt.

(2) Disconnect the power steering switch connector.

(3) Remove the bolts which install the power steering pipe bracket to the intake manifold.

NOTE:

Do not disconnect the power steering hose.

(4) Remove the bolts, which install power steering pump bracket.

(5) Remove the reservoir tank from the bracket by pulling it upward.

(6) Place the power steering pump on the right side wheel apron.

14. Disconnect the emission hose from the PCV valve.

15. Disconnect the engine coolant hose from throttle body.

16. Disconnect the brake booster hose.

17. Disconnect the pressure hose from the intake duct.

18. Disconnect the engine harness connector.

19. Disconnect the connectors from the engine coolant temperature sensor (A), oil pressure switch (B) and crankshaft position sensor (C).

20. Disconnect the knock sensor connector.

21. Disconnect the connector from camshaft position sensor.

22. Disconnect the connector from ignition coil.

RH side

LH side

23. Disconnect the engine harness fixed by clip (A) from the bracket.

RH side

LH side

24. Disconnect the fuel delivery hose, return hose and evaporation hose.

CAUTION:

Be careful not to spill fuel.

Catch the fuel from hoses using a container or cloth.

(A)

Fuel delivery hose

(B)

Return hose

(C)

Evaporation hose

25. Remove the bolts which hold intake manifold onto the cylinder heads.

26. Remove the intake manifold.