DIFFERENTIALS > General Description

SPECIFICATION

When replacing a rear differential assembly, select the correct assembly according to the following table.

NOTE:

Using a different rear differential assembly will cause the drive train and tires to drag or emit abnormal noise.

Model

2.0 L Non-turbo

2.5 L Non-turbo

2.5 L Turbo

MT

AT

MT

AT

MT

AT

European model

Other model

European model

Other model

Rear differential type

VA-type with LSD

T-type with LSD

LSD type

Viscous coupling

Identification

XR

XS

JP

CF

FF

CF

FF

JP

Type of gear

Hypoid gear

Gear ratio (Number of gear teeth)

4.111

(37/9)

4.444

(40/9)

4.111 (37/9)

4.444

(40/9)

4.111

(37/9)

4.444

(40/9)

4.1111

(37/9)

Oil capacity

0.8 L (0.8 US qt, 0.7 Imp qt)

Rear differential gear oil

GL-5

• Identification

T-type

VA-type

(1)

Identification

• Rear differential oil

Recommended oil

CAUTION:

Each oil manufacturer uses different base oil and additives. Thus, do not mix two or more brands.

(1)

Item

(2)

Differential gear oil

(3)

API standard

(4)

SAE viscosity No. and applicable temperature

1. SERVICE DATA

Drive pinion bearing preload (For new bearing)

Measure with spring measurement. (Measured from the companion flange bolt) N (kgf, lbf)

T-type

17.7 — 38.8 (1.8 — 4.0?4.0 — 8.7)

VA-type

12.7 — 32.2 (1.3 — 3.3?2.9 — 7.2)

Measure with torque wrench N·m (kgf-m, ft-lb)

T-type

0.67 — 1.47 (0.07 — 0.15?0.49 — 1.08)

VA-type

0.48 — 1.22 (0.05 — 0.12?0.35 — 0.90)

Hypoid driven gear to drive pinion backlash

mm (in)

T-type

0.10 — 0.20 (0.004 — 0.008)

VA-type

0.10 — 0.15 (0.004 — 0.006)

Hypoid driven gear runout on its back surface

mm (in)

0.05 (0.0020) or less

2. ADJUSTING PARTS

T-type

Drive pinion bearing preload (For new bearing)

Measure with spring measurement. (Measured from the companion flange bolt) N (kgf, lbf)

17.7 — 38.8 (1.8 — 4.0, 4.0 — 8.7)

Measure with torque wrench N·m (kgf-m, ft-lb)

0.67 — 1.47 (0.07 — 0.15, 0.49 — 1.08)

Preload adjusting collar

Part No.

Length mm (in)

383695201

56.2 (2.213)

383695202

56.4 (2.220)

383695203

56.6 (2.228)

383695204

56.8 (2.236)

383695205

57.0 (2.244)

383695206

57.2 (2.252)

Preload adjusting washer

Part No.

Thickness mm (in)

383705200

2.59 (0.1020)

383715200

2.57 (0.1012)

383725200

2.55 (0.1004)

383735200

2.53 (0.0996)

383745200

2.51 (0.0988)

383755200

2.49 (0.0980)

383765200

2.47 (0.0972)

383775200

2.45 (0.0965)

383785200

2.43 (0.0957)

383795200

2.41 (0.0949)

383805200

2.39 (0.0941)

383815200

2.37 (0.0933)

383825200

2.35 (0.0925)

383835200

2.33 (0.0917)

383845200

2.31 (0.0909)

Pinion height adjusting washer

Part No.

Thickness mm (in)

383495200

3.09 (0.1217)

383505200

3.12 (0.1228)

383515200

3.15 (0.1240)

383525200

3.18 (0.1252)

383535200

3.21 (0.1264)

383545200

3.24 (0.1276)

383555200

3.27 (0.1287)

383565200

3.30 (0.1299)

383575200

3.33 (0.1311)

383585200

3.36 (0.1323)

383595200

3.39 (0.1335)

383605200

3.42 (0.1346)

383615200

3.45 (0.1358)

383625200

3.48 (0.1370)

383635200

3.51 (0.1382)

383645200

3.54 (0.1394)

383655200

3.57 (0.1406)

383665200

3.60 (0.1417)

383675200

3.63 (0.1429)

383685200

3.66 (0.1441)

Side bearing retainer shim

Part No.

Thickness mm (in)

383475201

0.20 (0.0079)

383475202

0.25 (0.0098)

383475203

0.30 (0.0118)

383475204

0.40 (0.0157)

383475205

0.50 (0.0197)

Hypoid driven gear to drive pinion backlash

Limit mm (in)

0.10 — 0.20 (0.004 — 0.008)

Driven gear rear face runout limit

0.05 (0.0020)

VA-type

Drive pinion bearing preload (For new bearing)

Measure with spring measurement. (Measured from the companion flange bolt) N (kgf, lbf)

12.7 — 32.2 (1.3 — 3.3, 2.9 — 7.2)

Measure with torque wrench N·m (kgf-m, ft-lb)

0.48 — 1.22 (0.05 — 0.12?0.35 — 0.90)

Preload adjusting collar

Part No.

Length mm (in)

32288AA040

52.3 (2.059)

32288AA050

52.5 (2.067)

31454AA100

52.6 (2.071)

32288AA060

52.7 (2.075)

31454AA110

52.8 (2.079)

32288AA070

52.9 (2.083)

31454AA120

53.0 (2.087)

32288AA080

53.1 (2.091)

32288AA090

53.3 (2.098)

Preload adjusting washer

Part No.

Thickness mm (in)

38336AA000

1.500 (0.0591)

38336AA120

1.513 (0.0596)

38336AA010

1.525 (0.0600)

38336AA130

1.538 (0.0606)

38336AA020

1.550 (0.0610)

38336AA140

1.563 (0.0615)

38336AA030

1.575 (0.0620)

38336AA150

1.588 (0.0625)

38336AA040

1.600 (0.0630)

38336AA160

1.613 (0.0635)

38336AA050

1.625 (0.0640)

38336AA170

1.638 (0.0645)

38336AA060

1.650 (0.0650)

38336AA180

1.663 (0.0655)

38336AA070

1.675 (0.0659)

38336AA190

1.688 (0.0665)

38336AA080

1.700 (0.0669)

38336AA200

1.713 (0.0674)

38336AA090

1.725 (0.0679)

38336AA210

1.738 (0.0684)

38336AA100

1.750 (0.0689)

38336AA220

1.763 (0.0694)

38336AA110

1.775 (0.0699)

Pinion height adjusting shim

Part No.

Thickness mm (in)

32295AA200

0.150 (0.0059)

32295AA210

0.175 (0.0069)

32295AA220

0.200 (0.0079)

32295AA230

0.225 (0.0089)

32295AA240

0.250 (0.0098)

32295AA250

0.275 (0.0108)

Side gear thrust washer

Part No.

Thickness mm (in)

803135011

0.925 — 0.950 (0.0364 — 0.0374)

803135012

0.950 — 0.975 (0.0374 — 0.0384)

803135013

0.975 — 1.000 (0.0384 — 0.0394)

803135014

1.000 — 1.025 (0.0394 — 0.0404)

803135015

1.025 — 1.050 (0.0404 — 0.0413)

Hypoid driven gear to drive pinion backlash

Limit mm (in)

0.10 — 0.15 (0.004 — 0.006)