1. Clean the inside of the caliper body using brake fluid.
2. Apply a coat of brake fluid to piston seal and install piston seal in the groove on caliper body.
3. Apply a coat of brake fluid to the inner surface of the caliper body cylinder and entire outer surface of the piston.
4. Apply a coat of specified grease to the piston boot and install it into the groove on tip of caliper body cylinder.
Grease:
NIGLUBE RX-2 (Part No. K0779GA102)
5. Insert the piston into caliper body cylinder.
CAUTION:
Do not force the piston into caliper body cylinder.
6. Position the piston boot in the grooves on caliper body cylinder and piston.
|
(1) |
Piston |
|
(2) |
Piston boot |
|
(3) |
Caliper body |
|
(4) |
Piston seal |
7. Apply a coat of the specified grease to the outer surface of lock pin (yellow) and guide pin (green), cylinder inner surface, and pin boot grooves.
Grease:
NIGLUBE RX-2 (Part No. K0779GA102)
|
(1) |
Pin boot |
|
(2) |
Lock pin (yellow) or guide pin (green) |
|
(3) |
Grease applied area |
8. Insert the lock pin (yellow) and guide pin (green) and each pin boots into the support.