BRAKE > General Diagnostic Table
|
Symptom |
Trouble and possible cause |
Corrective action |
|
1. Insufficient braking |
(1) Fluid leakage from the hydraulic mechanism |
Correct or replace. (cup, piston seal, piston boot, master cylinder piston kit, pipe or hose) |
|
(2) Entry of air into the hydraulic mechanism |
Bleed air. | |
|
(3) Excessively wide shoe clearance |
Adjust the clearance. | |
|
(4) Wear, deteriorated surface material, water or fluid on lining |
Replace, grind or clean. | |
|
(5) Improper operation of master cylinder, disc caliper, brake booster or check valve |
Correct or replace. | |
|
2. Unstable or uneven braking |
(1) Fluid on the lining, drum or rotor |
Correct the cause of fluid leakage, and clean or replace. |
|
(2) Drum or rotor problem |
Repair or replace the drum or rotor. | |
|
(3) Worn brake drum, or damage to the drum caused by entry of sand |
Repair by grinding, or replace. | |
|
(4) Improper lining contact, deteriorated surface, deteriorated or worn lining material |
Repair by grinding, or replace. | |
|
(5) Deformed back plate |
Correct or replace. | |
|
(6) Overinflation of tires |
Adjust the air pressure. | |
|
(7) Defective wheel alignment |
Adjust alignment. | |
|
(8) Loose back plate or support installation bolt |
Tighten to the specified torque. | |
|
(9) Loose wheel bearing |
Replace. | |
|
(10) Defective hydraulic system |
Replace the cylinder, brake pipe or hose. | |
|
(11) Unstable performance of the parking brake |
Check, adjust or replace the rear brake and cable system. | |
|
3. Excessive pedal stroke |
(1) Entry of air into the hydraulic mechanism |
Bleed air. |
|
(2) Excessive play in the master cylinder push rod |
Adjust. | |
|
(3) Fluid leakage from the hydraulic mechanism |
Correct or replace. (cup, piston seal, piston boot, master cylinder piston kit, pipe or hose) | |
|
(4) Improperly adjusted shoe clearance |
Adjust. | |
|
(5) Improper lining contact or worn lining |
Correct or replace. | |
|
4. Brake dragging or improper brake return |
(1) Insufficient pedal play |
Adjust play. |
|
(2) Improper master cylinder return |
Clean or replace the cylinder. | |
|
(3) Clogged hydraulic mechanism |
Replace. | |
|
(4) Improper return or adjustment of parking brake |
Repair or adjust. | |
|
(5) Weakened spring tension or breakage of shoe return spring |
Replace the spring. | |
|
(6) Excessively narrow shoe clearance |
Adjust the clearance. | |
|
(7) Improper disc caliper operation |
Correct or replace. | |
|
(8) Faulty wheel bearing |
Replace. | |
|
5. Brake noise (1) (creaking sound) |
(1) Hardened or deteriorated lining |
Replace the shoe assembly or pad. |
|
(2) Worn lining |
Replace the shoe assembly or pad. | |
|
(3) Loose back plate or support installation bolt |
Tighten to the specified torque. | |
|
(4) Loose wheel bearing |
Tighten to the specified torque. | |
|
(5) Dirty drum or rotor |
Clean the drum or rotor, or clean/replace the brake assembly. | |
|
6. Brake noise (2) (hissing sound) |
(1) Worn lining |
Replace the shoe assembly or pad. |
|
(2) Improperly installed brake shoe or pad |
Repair or replace the shoe assembly or pad. | |
|
(3) Loose or bent drum or rotor |
Retighten or replace. | |
|
7. Brake noise (3) (click sound) |
In the case of the disc brake: | |
|
(1) Excessively worn pad or the support |
Replace the pad or the support. | |
|
In the case of the drum brake: | ||
|
(1) Excessively worn shoe ridge |
Replace the back plate. | |
|
(2) Lack of oil on the shoe ridge surface and anchor |
Supply grease. | |