|
(1) |
Transmission case ASSY (Single-range) |
(9) |
Oil seal |
(17) |
High-low cable bracket B (dual range) |
|
(2) |
Gasket |
(10) |
Clamp |
(18) |
Oil level gauge (Turbo model) |
|
(3) |
Drain plug |
(11) |
Pitching stopper bracket |
||
|
(4) |
Snap ring (Outer) |
(12) |
Clip |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(5) |
Speedometer driven gear |
(13) |
Oil level gauge (Non-turbo model) |
T: |
44 (4.5, 33) (Aluminum gasket) |
|
(6) |
Washer |
(14) |
Oil seal (dual range) |
70 (7.1, 52) (Copper gasket) | |
|
(7) |
Speedometer shaft |
(15) |
Transmission case ASSY (Dual-range) |
||
|
(8) |
Snap ring (Outer) |
(16) |
High-low cable bracket A (dual range) |
||
Transmission case tightening torque
|
|
Bolt No. |
Bolt size |
Tightening torque: N·m (kgf-m, ft-lb) |
|
< 5> — <15> |
8 mm |
25 (2.5, 18.1) | |
|
< 1> — <4> < 16>, < 17> |
10 mm |
39 (4.0, 28.9) |
|
(1) |
Drive pinion shaft |
(15) |
1st-2nd synchronizer hub |
(29) |
Washer |
|
(2) |
Roller bearing |
(16) |
Insert key |
(30) |
Thrust bearing |
|
(3) |
Washer |
(17) |
Reverse driven gear |
(31) |
Differential bevel gear sleeve |
|
(4) |
Thrust bearing |
(18) |
Outer baulk ring |
(32) |
Washer |
|
(5) |
Needle bearing |
(19) |
Synchro cone |
(33) |
Lock washer |
|
(6) |
Driven shaft |
(20) |
Inner baulk ring |
(34) |
Lock nut |
|
(7) |
Key |
(21) |
2nd driven gear |
(35) |
Inner baulk ring |
|
(8) |
Woodruff key |
(22) |
2nd driven gear bushing |
(36) |
Synchro cone |
|
(9) |
Drive pinion collar |
(23) |
3rd-4th driven gear |
(37) |
Outer boring |
|
(10) |
Needle bearing |
(24) |
Driven pinion shim |
||
|
(11) |
Snap ring outer (all non-turbo models excluding the KA dual range model) |
(25) |
Roller bearing |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(12) |
Washer (all non-turbo models excluding the KA dual range model) |
(26) |
5th driven gear |
T1: |
30 (3.1, 22.1) |
|
(13) |
Sub gear (all non-turbo models excluding the KA dual range model) |
(27) |
Lock washer |
T2: |
120 (12.2, 88.5) |
|
(14) |
1st driven gear |
(28) |
Lock nut |
T3: |
260 (26.5, 192) |
3. MAIN SHAFT ASSY (SINGLE-RANGE)
|
(1) |
Oil seal |
(15) |
Needle bearing |
(29) |
Lock nut |
|
(2) |
Needle bearing |
(16) |
4th gear thrust washer |
(30) |
Straight pin |
|
(3) |
Transmission main shaft |
(17) |
Ball bearing (Non-turbo model) |
(31) |
Reverse idler gear shaft |
|
(4) |
Needle bearing |
(18) |
Taper roller bearing (Turbo model) |
(32) |
Reverse idler gear |
|
(5) |
3rd drive gear |
(19) |
5th needle bearing race (Turbo model) |
(33) |
Washer |
|
(6) |
Inner baulk ring |
(20) |
5th gear thrust washer (Non-turbo model) | ||
|
(7) |
3rd synchro cone |
(21) |
5th needle bearing race (Non-turbo model) |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(8) |
Outer baulk ring |
(22) |
Needle bearing |
T: |
120 (12.2, 88.5) |
|
(9) |
3rd-4th coupling sleeve |
(23) |
Main shaft rear plate | ||
|
(10) |
3rd-4th synchronizer hub |
(24) |
5th drive gear | ||
|
(11) |
3rd-4th shifting insert key |
(25) |
5th baulk ring | ||
|
(12) |
4th baulk ring |
(26) |
Baulk lever |
||
|
(13) |
4th drive gear |
(27) |
5th hub & sleeve No. 2 | ||
|
(14) |
4th needle bearing race |
(28) |
Lock washer | ||
4. MAIN SHAFT ASSY (DUAL-RANGE)
|
(1) |
O-ring |
(31) |
Input low gear spacer |
(61) |
Washer |
|
(2) |
High-Low counter shaft |
(32) |
Ball |
(62) |
Straight pin |
|
(3) |
Knock pin |
(33) |
Main shaft |
(63) |
High-low shifter lever |
|
(4) |
High-Low counter washer |
(34) |
Needle bearing |
(64) |
High-low shifter shaft |
|
(5) |
Counter gear |
(35) |
3rd drive gear |
(65) |
Low switch |
|
(6) |
Needle bearing |
(36) |
Inner baulk ring |
(66) |
Gasket |
|
(7) |
Counter gear collar |
(37) |
3rd synchro cone |
(67) |
Straight pin |
|
(8) |
Snap ring (Outer-19) |
(38) |
Outer baulk ring |
(68) |
High-low shifter fork |
|
(9) |
Input shaft holder |
(39) |
3rd-4th coupling sleeve |
(69) |
High-low shifter piece |
|
(10) |
Input shaft shim |
(40) |
3rd-4th synchronizer hub |
(70) |
Ball |
|
(11) |
Oil seal |
(41) |
3rd-4th shifting insert key |
(71) |
Spring |
|
(12) |
O-ring |
(42) |
4th baulk ring |
(72) |
Gasket |
|
(13) |
Snap ring (Outer-28) |
(43) |
4th drive gear |
(73) |
Plug |
|
(14) |
Oil squeeze |
(44) |
4th needle bearing race | ||
|
(15) |
Straight pin |
(45) |
Needle bearing |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(16) |
Snap ring (Outer-28) |
(46) |
4th gear thrust washer |
T1: |
9.75 (1.0, 7.2) |
|
(17) |
Ball bearing |
(47) |
Ball bearing |
T2: |
20 (2.0, 14.8) |
|
(18) |
Snap ring (Inner 68) |
(48) |
5th gear thrust washer |
T3: |
32.3 (3.3, 23.8) |
|
(19) |
Input shaft |
(49) |
5th needle bearing race |
T4: |
120 (12.2, 88.5) |
|
(20) |
Needle bearing |
(50) |
Needle bearing |
||
|
(21) |
Snap ring (Outer-25) |
(51) |
Main shaft rear plate | ||
|
(22) |
High-low baulk ring |
(52) |
5th drive gear | ||
|
(23) |
High-low cup ring sleeve |
(53) |
5th baulk ring | ||
|
(24) |
High-low synchronizer spring |
(54) |
Baulk lever | ||
|
(25) |
High-low synchronizer hub |
(55) |
Hub & sleeve No. 2 | ||
|
(26) |
Shifting insert key |
(56) |
Lock washer |
||
|
(27) |
High-low baulk ring |
(57) |
Lock nut |
||
|
(28) |
Friction damper |
(58) |
Reverse idler gear shaft |
||
|
(29) |
Input low gear |
(59) |
Straight pin |
||
|
(30) |
Needle bearing |
(60) |
Reverse idler gear |
||
5. SHIFTER FORK AND SHIFTER ROD
|
(1) |
Shifter arm |
(8) |
Ball |
(15) |
Spring |
|
(2) |
5th shifter fork |
(9) |
3rd-4th fork rod |
(16) |
Snap ring (Outer) |
|
(3) |
Straight pin |
(10) |
Interlock plunger |
(17) |
Reverse fork rod arm |
|
(4) |
Reverse fork rod |
(11) |
1st-2nd fork rod |
(18) |
Reverse shifter lever |
|
(5) |
Checking ball plug |
(12) |
3rd-4th shifter fork |
||
|
(6) |
Gasket |
(13) |
1st-2nd shifter fork |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(7) |
Checking ball spring |
(14) |
Ball |
T: |
20 (2.0, 14.8) |
6. TRANSFER CASE AND EXTENSION
|
(1) |
Oil guide |
(16) |
Return spring |
(31) |
Transfer drive gear |
|
(2) |
Gasket |
(17) |
O-ring |
(32) |
Ball bearing |
|
(3) |
Transfer case |
(18) |
Adjusting select shim |
(33) |
Extension case |
|
(4) |
Ball |
(19) |
Reverse check sleeve |
(34) |
Oil seal |
|
(5) |
Reverse accent spring |
(20) |
Gasket |
(35) |
Dust cover |
|
(6) |
Gasket |
(21) |
Neutral position switch |
(36) |
Shift bracket |
|
(7) |
Plug |
(22) |
Gasket |
(37) |
Snap ring |
|
(8) |
Oil seal |
(23) |
Back-up light switch |
||
|
(9) |
Snap ring (Inner) |
(24) |
Roller bearing |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(10) |
Reverse check plate |
(25) |
Transfer driven gear |
T1: |
6.4 (0.65, 4.7) |
|
(11) |
Reverse check spring |
(26) |
Roller bearing |
T2: |
9.75 (1.0, 7.2) |
|
(12) |
Reverse return spring |
(27) |
Adjusting washer |
T3: |
24.5 (2.5, 18.1) |
|
(13) |
Reverse check cam |
(28) |
Ball bearing |
T4: |
26 (2.7, 20) |
|
(14) |
Reverse accent shaft |
(29) |
Center differential |
T5: |
32.3(3.3, 23.8) |
|
(15) |
Return spring cap |
(30) |
Adjusting washer |
T6: |
40(4.1, 30) |
|
(1) |
Drive pinion shaft |
(7) |
Differential bevel pinion |
(12) |
O-ring |
|
(2) |
Hypoid drive gear |
(8) |
Roller bearing |
(13) |
Retainer lock plate |
|
(3) |
Pinion shaft |
(9) |
Differential case |
||
|
(4) |
Straight pin |
(10) |
Oil seal |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(5) |
Washer |
(11) |
Differential side retainer |
T1: |
25 (2.5, 18.1) |
|
(6) |
Differential bevel gear |
T2: |
62 (6.3, 45.6) | ||
|
(1) |
Pitching stopper |
(7) |
Cushion D |
Tightening torque:N·m (kgf-m, ft-lb) | |
|
(2) |
Spacer |
(8) |
Center crossmember |
T1: |
35 (3.6, 26) |
|
(3) |
Cushion C |
(9) |
Rear plate |
T2: |
50 (5.1, 37) |
|
(4) |
Front plate |
(10) |
Front crossmember |
T3: |
58 (5.9, 43) |
|
(5) |
Rear cushion rubber |
T4: |
70 (7.1, 52) | ||
|
(6) |
Rear crossmember |
T5: |
140 (14.3, 103) | ||