1. Install the differential bevel gear and differential bevel pinion together with washers, and insert the pinion shaft.
NOTE:
Face the chamfered side of washer toward gear.
|
(A) |
Differential bevel pinion |
|
(B) |
Differential bevel gear |
|
(C) |
Pinion shaft |
2. Measure the backlash between differential bevel gear and differential pinion. If backlash is not within specified value, install a suitable washer to adjust. 
3. Align the pinion shaft and differential case with each hole, and drive the straight pin into the holes from the hypoid driven gear using the ST.
NOTE:
Lock the straight pin after installing.
| ST 899904100 | REMOVER |
|
(A) |
Pinion shaft |
|
(B) |
Differential case |
|
(C) |
Straight pin |
4. Install the roller bearing to differential case.
CAUTION:
Do not apply a load in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).
NOTE:
Be careful because the roller bearing outer races are used as a set.
| ST1 499277100 | BUSHING 1-2 INSTALLER |
| ST2 398497701 | ADAPTER |
5. Install the hypoid driven gear to differential case using twelve bolts.
Tightening torque:
T: 62 N·m (6.3 kgf-m, 45.6 ft-lb)
|
(A) |
Hypoid driven gear |
|
(B) |
Differential case |
1. Install a new oil seal.
| ST 18675AA000 | DIFFERENTIAL OIL SEAL INSTALLER |
CAUTION:
• When press-fitting the oil seal to the side retainer, tap with a plastic hammer etc. to press in.
• Never use a press.
2. Install a new O-ring.
NOTE:
Do not stretch or damage the O-ring.
