AIRBAG SYSTEM > Airbag Module Disposal (Deployment Processing After Removal from Vehicle)

PROCEDURE

WARNING:

Deploy the airbag module before discarding. If it deploys by accident, it may cause serious personal injury.

As a rule, airbag modules should be deployed while still installed in the vehicle. Do not remove them unless necessary.

Deployment of airbag modules should be performed on a flat place in safety area. Avoid deploying outdoors when rainy or windy weather.

Wear protective gloves, safety goggles and earplugs during operation. Wash your hands afterwards.

CAUTION:

Deploying an airbag module causes a high explosive noise, be sure to warn people in the area, and do not allow anyone within 5 m (16 ft) radius of the disposal site.

Some smoke will be emitted after deployment of the airbag module. Therefore, it must be deployed in a well-ventilated place with no smoke detector nearby.

After deployment, the airbag module is extremely hot, leave it unattended for 40 minutes, and discard it.

Do not let water get into the deployed airbag module.

Wrap the deployed airbag module in a sealed vinyl bag, and discard it.

If circumstances do not permit the airbag module deployment, contact the SUBARU dealer.

1. DRIVER’S AIRBAG MODULE

1. Turn the ignition switch to OFF.

2. Disconnect the ground cable from battery and wait for at least 20 seconds before starting work.

3. Remove the driver’s airbag module.

4. Install the removed bolts to airbag module.

5. Bundle three automotive wiring harnesses [each with a sectional area of 1.25 mm 2 (0.00194 sq in) or more], and bind them twofold around airbag module stay.

6. Short the terminal to the alligator clip furnished as DEPLOYMENT TOOL (A).

7. Connect the DEPLOYMENT TOOL and adapter D (B).

CAUTION:

The DEPLOYMENT TOOL should be kept shorted terminal until just before deployment of airbag module.

(A)

Deployment tool:

(Tool number 98299PA030)

(B)

Deployment adapter D:

(Tool number 98299SA010)

8. Connect the DEPLOYMENT ADAPTER D connector to airbag module.

9. Install the airbag module with pad side facing upward on a wheel with tire.

10. Put three tires without wheels on the tire installed the airbag module. Put on an additional tire with a wheel, and then fasten them tight with a rope.

11. Move the battery at least 5 m (16 ft) from tires, and secure the nearby area. Connect the DEPLOYMENT TOOL alligator clip to the battery negative (−) terminal.

(1)

5 m (16 ft) or more

12. Connect the other cable of DEPLOYMENT TOOL to the battery positive (+) terminal, and deploy the airbag module.

CAUTION:

After deployment, the airbag module is extremely hot, leave it unattended for 40 minutes, and discard it.

Do not let water get into the deployed airbag module.

13. Wrap the deployed airbag module in sealed vinyl bag, and discard it.

2. PASSENGER’S AIRBAG MODULE

1. Turn the ignition switch to OFF.

2. Disconnect the ground cable from battery and wait for at least 20 seconds before starting work.

3. Remove the passenger airbag module.

4. Bundle three automotive wiring harnesses [each with a sectional area of 1.25 mm 2 (0.00194 sq in) or more], and bind them around airbag module bracket. Then, twist them to add strength.

5. Short the terminal to the alligator clip furnished as DEPLOYMENT TOOL (A).

6. Connect the DEPLOYMENT TOOL and DEPLOYMENT ADAPTER E (B).

CAUTION:

The DEPLOYMENT TOOL should be kept shorted terminal until just before deployment of airbag module.

(A)

Deployment tool:

(Tool number 98299PA030)

(B)

Deployment adapter E:

(Tool number 98299SA030)

7. Connect the DEPLOYMENT ADAPTER E connector to airbag module.

8. Install the airbag module with opening side facing upward on a 14-inch or greater size wheel with tire.

9. Put three tires without wheels on the tire installed the airbag module. Put on an additional tire with a wheel on top, and then fasten them tight with a rope.

10. Move the battery at least 5 m (16 ft) from tires, and secure the nearby area. Connect the DEPLOYMENT TOOL alligator clip to the battery negative (−) terminal.

(1)

5 m (16 ft) or more

11. Connect the other cable of DEPLOYMENT TOOL to the battery positive (+) terminal, and deploy the airbag module.

CAUTION:

After deployment, the airbag module is extremely hot, leave it unattended for 40 minutes, and discard it.

Do not let water get into the deployed airbag module.

12. Wrap the deployed airbag module in sealed vinyl bag, and discard it.

3. SIDE AIRBAG MODULE

1. Turn the ignition switch to OFF.

2. Disconnect the ground cable from battery and wait for at least 20 seconds before starting work.

3. Remove the front seats.

4. Remove the side airbag module.

5. Bundle three automotive wiring harnesses [each with a sectional area of 1.25 mm 2 (0.00194 sq in) or more], and bind them through the holes in airbag module bracket.

(A)

Airbag module bracket

(B)

Side airbag module

6. Short the terminal to the alligator clip furnished as DEPLOYMENT TOOL(A).

7. Connect the DEPLOYMENT TOOL and DEPLOYMENT ADAPTER A (B).

CAUTION:

The DEPLOYMENT TOOL should be kept shorted terminal until just before deployment of airbag module.

(A)

Deployment tool:

(Tool number 98299PA030)

(B)

Deployment adapter A:

(Tool number 98299FC030)

8. Connect the DEPLOYMENT ADAPTER A connector to airbag module.

9. Install the airbag module on a 14-inch or greater size tire without wheel.

(A)

Pad

(B)

Airbag module bracket

10. Put two tires without wheels (A) under the tire installed with the side airbag module (B). Put on an additional tire without a wheel (C), and then put a tire with a wheel (D) on top. Fasten them tight with a rope.

11. Move the battery at least 5 m (16 ft) from tires, and secure the nearby area. Connect the DEPLOYMENT TOOL alligator clip to the battery negative (−) terminal.

(1)

5 m (16 ft) or more

12. Connect the other cable of DEPLOYMENT TOOL to the battery positive (+) terminal, and deploy the airbag module.

CAUTION:

After deployment, the airbag module is extremely hot, leave it unattended for 40 minutes, and discard it.

Do not let water get into the deployed airbag module.

13. Wrap the deployed airbag module in sealed vinyl bag, and discard it.