1. Inspect the union screw with filter. 
2. Install the oil pipe.
NOTE:
• Make sure not to mix up the union screws with filter and without filter as their installation positions are different.
• Use a new gasket.
• Non-turbo model
Tightening torque:
T1: 8 N·m (0.8 kgf-m, 5.9 ft-lb)
T2: 29 N·m (3.0 kgf-m, 21.4 ft-lb)
|
(A) |
Union screw with filter (with protrusion) |
|
(B) |
Union screw without filter (without protrusion) |
|
(C) |
Oil pipe |
|
(D) |
Gasket |
• Turbo model
Tightening torque:
T1: 8 N·m (0.8 kgf-m, 5.9 ft-lb)
T2: 29 N·m (3.0 kgf-m, 21.4 ft-lb)
|
(A) |
Union screw with filter (with protrusion) |
|
(B) |
Union screw without filter (without protrusion) |
|
(C) |
Oil pipe |
|
(D) |
Gasket |
3. Install the belt cover No. 2 LH.
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
4. Install the cam sprocket LH.
5. Install the timing belt.
6. Install the timing belt cover.
7. Install the crank pulley.
8. Install the V-belts.
9. Install the radiator main fan and the radiator sub fan.
10. Install the secondary air pump. (turbo model)
11. Install the intake manifold.
12. Temporarily tighten the bolts and flare nuts which secure the oil inlet pipe to the turbocharger. (turbo model)
NOTE:
Use a new gasket.
13. Tighten the union screws and flare nuts which secure the oil inlet pipe to the turbocharger. (turbo model)
CAUTION:
In order to prevent damaging the oil pipe on the cylinder head side, fix the section (a) shown in the figure when tightening the oil inlet pipe flare nut, and avoid the part from rotating together while tightening the nut.
Tightening torque:
T1: 16 N·m (1.6 kgf-m, 11.8 ft-lb)
T2: 20 N·m (2.0 kgf-m, 14.8 ft-lb)
14. Tighten the bolts which hold the oil inlet pipe stay to the turbocharger. (turbo model)
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
15. Install the turbocharger upper cover. (turbo model)
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
16. Install the intercooler bracket RH. (turbo model)
17. Install the intercooler. (turbo model)
18. Connect the ground cable to battery.
19. Install the collector cover. (turbo model)