FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Intake Manifold

INSTALLATION

1. Install the intake manifold onto cylinder heads.

NOTE:

Use a new gasket.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

2. Connect the fuel delivery hose (A) and evaporation hose (B) to the fuel pipe.

NOTE:

If fuel hoses or clamps are damaged, replace them with new parts.

Tightening torque:

1.25 N·m (0.1 kgf-m, 0.9 ft-lb)

3. Connect the knock sensor connector.

4. Install the EGR pipe to intake manifold.

Tightening torque:

34 N·m (3.5 kgf-m, 25.1 ft-lb)

5. Connect the connector to the ignition coil.

6. Connect the connector to the oil flow control solenoid valve.

7. Connect the connectors to camshaft position sensor.

8. Connect the connector to the engine coolant temperature sensor (A), oil pressure switch (B) and crankshaft position sensor (C).

9. Connect the front oxygen (A/F) sensor connector (A) and rear oxygen sensor connector (B).

10. Connect the PCV hose (A) to intake manifold.

11. Connect the brake booster vacuum hose (B).

12. Connect the engine harness connector to the bulkhead harness connector, attach it to the rear engine hanger, and fasten with bolt.

Tightening torque:

6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

13. Connect the engine coolant hoses (A) to throttle body.

14. Install the generator.

15. Install the air intake chamber and intake boot.

16. Install the fuse of fuel pump to the main fuse box.

17. Connect the ground cable to the battery.

18. Lift up the vehicle.

19. Install the under cover.

20. Fill engine coolant.