INTAKE (INDUCTION)(H4DOTC DIESEL) > Turbocharger

INSTALLATION

1. Install the turbocharger.

Tightening torque:

42.5 N·m (4.3 kgf-m, 31.3 ft-lb)

2. Install exhaust cover C.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

3. Install the exhaust cover.

Tightening torque:

6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

4. Install the catalytic converter and DPF.

5. Connect the actuator hose.

6. Connect the water hose, oil balance hose, and turbo pipe to the turbocharger.

NOTE:

Use a new gasket for the turbo pipe.

Tightening torque:

16 N·m (1.6 kgf-m, 11.8 ft-lb)

(A)

Water hose

(B)

Oil balance hose

(C)

Turbo pipe

(A)

Assemble by facing the marking towards the rear of the engine.

(B)

2 — 7 mm (0.0787 — 0.2756 in)

(C)

90°

7. Degrease the connections of air intake duct and air duct hose.

8. Install the air intake duct and air duct hose.

NOTE:

Install the clamp 3 — 5 mm (0.1181 — 0.1969 in) away from the end of the hose. Do not let the clamp ride over the bulge.

Tightening torque:

Air intake duct

3 N·m (0.3 kgf-m, 2.2 ft-lb)

Air duct hose

5.5 N·m (0.6 kgf-m, 4.1 ft-lb)

(A)

Air intake duct

(B)

Air duct hose

   

(A)

3.7°

(C)

Assemble by aligning the concave section of the duct end to the protruded section of the other duct.

(B)

0° — 10°

       

(A)

3 — 5 mm (0.1181 — 0.1969 in)

(C)

Turbocharger

(E)

Air duct hose

(B)

Clamp

(D)

Bulge

   

9. Install the turbo protector.

NOTE:

Use a new bolt for bolt (A) shown in the figure below.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

10. Install the exhaust manifold (LH).

11. Install the under cover.

12. Lower the vehicle.

13. Check the engine coolant and engine oil levels, and add as necessary.