BRAKE > General Description

COMPONENT

1. FRONT DISC BRAKE

15-inch and 16-inch type

(1)

Caliper body

(9)

Support

(16)

Disc cover

(2)

Air bleeder screw

(10)

Pad clip

(17)

Bushing

(3)

Guide pin

(11)

Outer shim (gasoline engine model)

   

(4)

Pin boot

(12)

Inner shim (gasoline engine model)

Tightening torque:N·m (kgf-m, ft-lb)

(5)

Piston seal

(13)

Pad (outside)

T1:

8 (0.8, 5.9)

(6)

Piston

(14)

Pad (inside)

T2:

27 (2.8, 19.9)

(7)

Piston boot

(15)

Disc rotor

T3:

80 (8.2, 59)

(8)

Lock pin

       

2. REAR DISC BRAKE

(1)

Caliper body

(14)

Shim

(27)

Primary shoe return spring (blue)

(2)

Air bleeder screw

(15)

Shoe hold-down pin

(28)

Adjusting spring

(3)

Guide pin (black)

(16)

Adjusting hole cover

(29)

Adjuster

(4)

Pin boot

(17)

Back plate

(30)

Shoe hold-down cup

(5)

Piston seal

(18)

Retainer

(31)

Shoe hold-down spring

(6)

Piston

(19)

Wave washer

(32)

Disc rotor

(7)

Piston boot

(20)

Lever

(33)

Outer shim

(8)

Support

(21)

Parking brake shoe (secondary)

(34)

Inner shim

(9)

Lock pin (silver)

(22)

Parking brake shoe (primary)

   

(10)

Bushing

(23)

Strut

Tightening torque:N·m (kgf-m, ft-lb)

(11)

Pad clip

(24)

Strut spring

T1:

8 (0.8, 5.9)

(12)

Inner pad

(25)

Shoe guide plate

T2:

27 (2.8, 19.9)

(13)

Outer pad

(26)

Secondary shoe return spring (yellow)

T3:

66 (6.7, 48.7)

3. MASTER CYLINDER

LHD model

(1)

Cap

(6)

Secondary piston

(11)

O-ring

(2)

Filter

(7)

Cylinder body

   

(3)

Reservoir tank

(8)

Cylinder pin

Tightening torque:N·m (kgf-m, ft-lb)

(4)

C-ring

(9)

Seal

T:

13 (1.3, 9.6)

(5)

Primary piston

(10)

Pin

   

RHD model

(1)

Cap

(5)

Seal

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Filter

(6)

Pin

T:

13 (1.3, 9.6)

(3)

Reservoir tank

(7)

Cylinder body ASSY

   

(4)

Label

(8)

Seal sub ASSY

   

4. FRONT BRAKE PIPES AND HOSES

LHD model

(1)

Front brake pipe ASSY

(6)

Gasket

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Two-way connector

(7)

VDC control module & hydraulic control unit (VDCCM&H/U)

T1:

15 (1.5, 11.1)

(3)

Front brake hose RH

(8)

Bracket

T2:

18 (1.8, 13.3)

(4)

Front brake hose LH

(9)

Master cylinder

T3:

19 (1.9, 14.0)

(5)

Clamp

   

T4:

33 (3.4, 24.3)

RHD model

(1)

Front brake pipe ASSY

(6)

Gasket

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Two-way connector

(7)

VDC control module & hydraulic control unit (VDCCM&H/U)

T1:

15 (1.5, 11.1)

(3)

Front brake hose RH

(8)

Bracket

T2:

18 (1.8, 13.3)

(4)

Front brake hose LH

(9)

Master cylinder

T3:

19 (1.9, 14.0)

(5)

Clamp

(10)

Front brake pipe

T4:

33 (3.4, 24.3)

5. CENTER AND REAR BRAKE PIPES AND HOSES

(1)

Center brake pipe ASSY

(5)

Rear brake hose LH

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Two-way connector

(6)

Clamp

T1:

15 (1.5, 11.1)

(3)

Rear brake pipe ASSY

(7)

Gasket

T2:

18 (1.8, 13.3)

(4)

Rear brake hose RH

(8)

Bracket

T3:

33 (3.4, 24.3)

6. BRAKE BOOSTER

(1)

Brake booster

   

Tightening torque:N·m (kgf-m, ft-lb)

       

T:

18 (1.8, 13.3)

7. BRAKE PEDAL

LHD MT Model

(1)

Brake pedal ASSY

(5)

Clutch pedal pad

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Stop light switch

(6)

Clutch switch (cruise control)

T1:

8 (0.8, 5.9)

(3)

Brake pedal pad

(7)

Clutch switch (clutch start)

T2:

18 (1.8, 13.3)

(4)

Clutch pedal

       

LHD AT Model, RHD model

(1)

Brake pedal ASSY

(3)

Brake pedal pad

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Stop light switch

   

T1:

8 (0.8, 5.9)

       

T2:

18 (1.8, 13.3)