BRAKE > Front Disc Brake Assembly

ASSEMBLY

1. Clean the inside of the caliper body using brake fluid.

2. Apply a coat of brake fluid to piston seal and install the piston seal to the caliper body groove.

3. Apply a coat of brake fluid to the inner surface of cylinder and the entire outer surface of the piston.

4. Apply grease contained in the piston seal kit to the boot, and install it to the groove at the end of the cylinder.

5. Insert the piston into cylinder.

CAUTION:

Do not force the piston into cylinder.

(1)

Piston

(2)

Piston boot

6. Position the boot in the grooves on cylinder and piston.

(1)

Piston

(2)

Piston boot

(3)

Caliper body

(4)

Piston seal

7. Apply grease contained in the piston seal kit to the lock pin, guide pin outer surface, cylinder inner surface, and boot grooves.

8. Insert the lock pin and guide pin boot into the support.

(1)

Pin boot

(2)

Lock pin or guide pin

(3)

Grease applied area

CAUTION:

Insert the lock pin and guide pin into position, and make sure that they slide and seat properly.