CONTROL SYSTEMS > MT Gear Select Cable

INSTALLATION

CAUTION:

Do not reuse the MT gear select cable which removed from select lever COMPL.

Do not bend the MT gear select cable sharply.

1. Remove the MT gear select cable from the select bracket.

CAUTION:

Check for assembling position before removing the MT gear select cable from the select bracket.

(A)

MT gear select cable

(B)

Select bracket

2. Set to the new MT gear select cable to the select bracket and secure it with the clamp.

CAUTION:

Be careful not to mistake the MT gear select cable installing direction.

(A)

MT gear select cable

(B)

Select bracket

(C)

Clamp

3. Install the MT gear select cable and select bracket as a single unit to the transmission body.

Tightening torque:

18 N·m (1.8 kgf-m, 13.3 ft-lb)

(A)

MT gear select cable

(B)

Select bracket

4. Install the MT gear select cable to the select lever COMPL.

(A)

Select lever COMPL

(B)

MT gear select cable

5. Insert the MT gear select cable into cable cover assembly, and secure it with the clamp.

(A)

Clamp

(B)

MT gear select cable

6. Measure the exposed length (a) of MT gear select cable. If out of specification, adjust the MT gear select cable.

Exposed length (a) of MT gear select cable:

Specification: 11 mm (0.4 in)

(a)

Measured value

7. Connect the MT gear select cable.

8. Attach the cable cover plate.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

9. Insert the MT gear select cable into cable clamp, and install to the transmission.

Tightening torque:

18 N·m (1.8 kgf-m, 13.3 ft-lb)

(A)

Cable clamp

10. Raise the transmission jack, install the front crossmember and rear crossmember.

Tightening torque:

T1: 70 N·m (7.1 kgf-m, 51.6 ft-lb)

T2: 140 N·m (14.3 kgf-m, 103.3 ft-lb)

11. Take out the transmission jack.

12. Install the propeller shaft.

13. Install the heat shield cover.

14. Install the exhaust pipe and muffler.

15. Install the transmission under cover.

16. Lower the vehicle.

17. Install the pitching stopper.

18. Install the ground cable.

Tightening torque:

13 N·m (1.3 kgf-m, 9.6 ft-lb)

19. Install the intercooler stay.

Tightening torque:

16 N·m (1.6 kgf-m, 11.8 ft-lb)

20. Install the intercooler.

21. Make sure the gears can be shifted accurately into each gear.