1. Install the differential bevel gear and differential bevel pinion together with washer, and insert the pinion shaft.
NOTE:
Face the chamfered side of washer toward gear.
|
(A) |
Differential bevel pinion |
|
(B) |
Differential bevel gear |
|
(C) |
Pinion shaft |
2. Measure the backlash between the differential bevel gear and differential bevel pinion. If backlash is not within specified value, install a suitable washer to adjust. 
NOTE:
Be sure the pinion gear teeth contacts adjacent gear teeth during measurement.
| ST1 498247001 | MAGNET BASE |
| ST2 498247100 | DIAL GAUGE |
Standard backlash
0.13 — 0.18 mm (0.0051 — 0.0071 in)
3. Align the pinion shaft and differential case with each hole, and drive the straight pin into the holes from the hypoid driven gear using the ST.
NOTE:
Lock the straight pin after installing.
| ST 899904100 | REMOVER |
|
(A) |
Pinion shaft |
|
(B) |
Differential case |
|
(C) |
Straight pin |
4. Install the roller bearing to differential case.
CAUTION:
Do not apply a load in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).
NOTE:
Be careful because the roller bearing outer races are used as a set.
| ST1 499277100 | BUSHING 1-2 INSTALLER |
| ST2 398497701 | ADAPTER |
5. Install the hypoid driven gear to the differential case using twelve bolts.
Tightening torque:
T: 62 N·m (6.3 kgf-m, 45.7 ft-lb)
|
(A) |
Hypoid driven gear |
|
(B) |
Differential case |
1. Install a new oil seal.
| ST 18675AA000 | DIFFERENTIAL SIDE OIL SEAL INSTALLER |
CAUTION:
• When press-fitting the oil seal to the side retainer, tap with a plastic hammer etc. to press in.
• Never use a press.
• Apply gear oil to the oil seal lips.
2. Install a new O-ring.
NOTE:
Do not stretch or damage the O-ring.
