1. Remove the manual transmission assembly from the vehicle. 
2. Remove the back-up light switch and neutral position switch.
3. Remove the transfer case together with the extension case assembly.
4. Remove the transmission case.
5. Remove the drive pinion shaft assembly.
6. Remove the main shaft assembly for single-range.
7. Remove the front differential assembly.
8. Remove the check ball plugs, check ball springs and check balls.
|
(A) |
1st-2nd |
|
(B) |
3rd-4th |
|
(C) |
5th-6th |
|
(D) |
Rev. |
9. Use the ST to push out the spring pin of 5th-6th shifter fork and reverse shifter fork, and remove the 5th-6th shifter fork, reverse shifter fork, 5th-6th fork rod and reverse fork rod.
NOTE:
Tap out the reverse shifter fork spring pin, after setting the gear into reverse position. In the neutral position, removing is impossible because the clearance between transmission case is narrow.
| ST 398791700 | SPRING PIN REMOVER 2 |
|
(A) |
5th-6th shifter fork |
|
(B) |
Reverse shifter fork |
|
(C) |
Spring pin |
|
(D) |
5th-6th fork rod |
|
(E) |
Reverse fork rod |
10. Drive out the spring pin tapping by the ST, and remove the 3rd-4th shifter fork and fork rod.
NOTE:
When removing the rod, keep other rods in neutral.
| ST 398791700 | SPRING PIN REMOVER 2 |
|
(A) |
3rd-4th shifter fork |
|
(B) |
3rd-4th fork rod |
|
(C) |
Spring pin |
11. Drive out the spring pin tapping by the ST, and remove the 1st-2nd shifter fork and fork rod.
| ST 398791700 | SPRING PIN REMOVER 2 |
|
(A) |
1st-2nd shifter fork |
|
(B) |
1st-2nd fork rod |
|
(C) |
Spring pin |